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Flowbench Technology

This is a discussion on Flowbench Technology within the Innovation Center forums, part of the TheBoard category; Here is a great site / Forum discussion around home made Flow Benches, how to's, and resources for parts and ...

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Old 06-21-2010   #1
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Lightbulb Flowbench Technology

Here is a great site / Forum discussion around home made Flow Benches, how to's, and resources for parts and components.

If you are truly serious about high performance, and want to step past the "bolt-on" phase of modding, this is where it all begins.

Flowbench & Dyno Discussion

Always remember, "velocity" Vs. mere "volume". Both have their individual and collective merits, but for a street ride, Velocity trumps seeking tons of "volume" nearly every time.

Maximum port Velocity generates better A/F mixing, better turbulance, better cylinder filling, more complete, and quicker total charge burn. This equates immediately to better Volumetric Efficiency, better overall torque, a smoother, more broadly usable powerband, and in the end, an enjoyable bike to ride.

"More Air" is good as well, but not all by itself, and for different reasons, as in High RPM breathing, and maximum, near redline HP readings. There are reletively easy ways and means to get the maximum amount of both seperately, but to achieve and maintain a selective balance of both takes some technical expertise, and knowledge. "Big Air" is fantastic for Salts Flats record breaking, not so good for relaxed tooling around town, or accelerating from a standing start. Remember our old pal Burt Munro aka "World's Fastest Indian"? Thats Salt Flats racing for sure. A good, well executed balance between the two is riding performance perfection, and what Hot Rodders have been trying to do since the advent of the IC engine.

That said, knowing the why's and where-for's of cylinder head flowing is productive towards an improved bike.

If you are needing to add more initial spark timing (ignition advance), or need to add significantly to Main Jet size(s), this is a clear indication of having achieved "More Air" , but not having achieved improved Volumetric Efficiency, or Cylinder Filling. If done correctly, you should need to adjust for LESS timing, as the better mixed A/F charge will burn quicker, and require LESS fuel metering to result in the same power, not more fuel metering, as you are mixing the original Pilot / Main Jet charge better with increase velocity and turbulance.

This phenomina can also be seen in a chart as LESS (or very little change in) low end torque, and an increase in calculated HP way up high in the RPM chart. This translates clearly as "Very high RPM needed to pump and burn the A/F charge, as the velocity has been reduced through oversized carbs, ports, valves, cam overlap, duration, etc.". Good for "Dyno racing", not so good for the everyday street ride.

Get involved, and "learn all about it!" It's fun, and worth the effort of comprehending clearly. When talking to a Cylinder Head Shop tuner, try to notice if he says "More Air" as opposed to "Higher Velocity charge", the latter is a mark of an experienced, well trained head porter. Don't forget, anyone can actually purchase a "Flowbench" for roughly $5000, and "yer in bizniz".

Not on my bikes yer not!

Some great links for further research and information as well.

Ride Safe!

Bob
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Old 06-22-2010   #2
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Re: Flowbench Technology

A very good basic write-up on Cylinder Head Porting. Worth a read, and a consideration for a deposit into our collective "knowledge base"

Porting and Polishing

Once again, think about "velocity" and speed / turbulance of the charge, and A/F mixing / cylinder filling, as opposed to merely "More Air".

Also realise that the entire port entrance size and shape, the port interior cross sectional area, the shape and curvature of the ports, the diameter of the valve openings, the back face, the contour and shape of the valvestem, the angle and shape of the valve seat, and so on all have an important relationship to one another. Changing any one definitely has a cause/effect on something else. Dramatic changes to one very definitely will throw things off kilter, so proceed with caution. If someone recommends "Hogging" it out, or dramatically increasing the diameter and shape of one of these areas... bring out the yellow "caution" flag.

When speaking to a potential Head Porter, note how much, and how often he (or she!) refers to port velocity. Ask "how" they will achieve better cylinder filling and a quicker, more efficient burn of the A/F charge. Do they own a velocity probe, or any other air SPEED measuring instruments? Or are they only measuring increases in total CFM. Can they produce charts and data collection information on prior work? What does the data tell you? Do they know how to read, use and transcribe the data into actual performance increases?

If the word "velocity" is not mentioned... walk away politely, and find another shop to interview.

Otherwise you end up with a lot of aluminum dust on the floor, a shiney interior on your cylinder head(s), a large invoice to pay, and a bike that performs overall worse than stock!

Ride Safe!

Bob

Last edited by The Prophet; 06-22-2010 at 10:20 AM.
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Old 07-20-2010   #3
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Lightbulb Re: Flowbench Technology

An intelligent approach to cylinder head technology, with a direct focus on Velocity, hence improved Volumetric Efficiency.

Makes for an excellent all-round Street bike.

Cycledoctor

Ride Safe!

Bob
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Old 11-22-2010   #4
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Re: Flowbench Technology

A very well researched article around airflow claims and power. Also a great reference for further discussions around "area under the curve", discussed elsewhere on this forum.


Total Engine Airflow

Knowing how to properly read the various charts we are provided by Dyno operators and Cylinder head porters seperates "us" from the countless (and often clueless!) "novice" internet tuners. It's great to know exactly what we are looking at, and how to effectively use the various data and information provided.

"Peak" graph numbers - more often than not - are actually useless, other than in "minz biggur den yers" forum threads. Knowing how to precisely and accurately interpret the "area under the curve".... priceless.

Ride Safe!

Bob
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Old 03-02-2012   #5
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Re: Flowbench Technology

wow that's nice to see it.
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